24 Pcs Electrode Mesh Size 100*100mm Reinforced Steel Bar Mesh Welding Machine

24 Pcs Electrode Mesh Size 100*100mm Reinforced Steel Bar Mesh Welding Machine

Reinforced Steel Bar Mesh Welding Machine Introduction

Reinforcing Steel Bar Mesh Welding Machine automatically welds steel wires into mesh for construction. Controlled by PLC, it precisely clamps and welds wire intersections using electric current and pressure. The machine continuously pulls and cuts mesh for efficient production. It features high welding speed, accurate sizing, energy-saving operation, and easy touch screen control, supported by servo motors and air cylinders for stable performance.

Reinforced Steel Bar Mesh Welding Machine Features 

1. New design boosts output by 20%, cuts air use by 30%, shortens cylinder by 60%, delivers 570KG pressure, saves 50% power, and simplifies valve connection.

2. Special steel tube enables easy line wire feeding; servo motor sends wires further; SMC cylinders auto-clamp; slot tunnels lift to protect electrodes.

3. Cross wire feeder with 1T capacity uses motor & reducer for bulk feeding; servo motor ensures precise, stable wire falling with big torque.

4. Mesh pulling is driven by servo motor with reducer, SMC cylinders control hook lift, and PLC adjusts wire spacing via touch screen.

5. PLC control system ensures precise, automated operation of the entire machine, allowing easy parameter setting, real-time monitoring, and stable performance.

6. Weft wire hopper: the stepper motor drives the disk-type device to drop wires automatically, and the hopper has a large capacity of storing wires max up to 1.5 tons. When there is no cross wire in the hopper, the equipment will stop running automatically.

7. Sending longitudinal wire feeding mechanism: servo motor is equipped with planetary reducer to drive pneumatic compression wire feeding device to send wire to the welding position. The equipment is automatically welding.

8. Mesh pulling mechanism: servo motor supporting planetary reducer drives pneumatic clamping mesh pulling device to ensure the stability of the system and the standard size of the welded mesh.Automatic reciprocating mesh drawing can realize the production of lengthening size mesh.

9. Water-cooled welding electrodes and a new type of special water-cooling transformer welding mesh with epoxy resin are adopted, which is smaller in size and higher in safety and reliability than traditional transformers.

10. Low-voltage electrical appliances are made of Schneider, well-known brands to ensure the efficient and stable operation of the equipment.

11. The machine will stop working automatically if there is no cross wires in hopper device.

12. When there is malfunction on the machine, the PLC will alarm, which is convenient to adjust the machine.

13. The cross wire space adjustment adopts PLC micro-computer control, set on the touch screen.Very easy and convenient to operate.

14. The mesh pulling system is automatically calculated in cycle.No need manual setting. The mesh pulling car can be back to origin automatically after finishing the pulling mesh.

Reinforced Steel Bar Mesh Welding Machine Advantages

1. Efficient and Fast: Automated welding improves production efficiency and reduces labor costs.
2. Stable Welding Quality: Strong welds and uniform connections ensure mesh strength and durability.
3. Precise Control: A PLC system adjusts welding parameters for high-precision welding and dimensional control.
4. Energy-Saving and Environmentally Friendly: A rational design reduces energy and gas consumption, resulting in more economical operation.
5. Easy Operation: A touchscreen control interface allows for easy setup and monitoring of production status.
6. Wide Range of Applications: Supports a variety of rebar specifications to meet diverse project requirements.
7. Compact Structure: Saves factory space and facilitates installation and maintenance.

Reinforced Steel Bar Mesh Welding Machine Technical Parameters

Reinforced Steel Bar Mesh Welding Machine Applications

Reinforcement mesh is primarily used in the construction of infrastructure such as highways, railways, and airport runways. It enhances road stability and durability while reducing crack formation.

Reinforced Steel Bar Mesh Welding Machine Photos