Feeding Aperture 50*50mm Steel Coil Wire Mesh Making Machine Line Automatically

Coil Wire Feeding Aperture 50*50mm Coil Wire Mesh Making Line

Introduction of Coil Wire Mesh Making Line:

Longitudinal wire is from coil wire and cross wire from pre-straightened and cut bar. This coil wire mesh making line is modular in design and production to meet the different needs of customers. This coil wire mesh making line has high productivity and mainly for mass production. This coil wire mesh making line was designed for the large batch manufacture of standard as well as engineered mesh in sheet.

The coil wire mesh making line include below parts:

1. Longitudinal Wire Pay-off System

2. Longitudinal Wire Straightening Unit With Central Adjustment

3. Pulling System

4. Intermittent Longitudinal Wire Compensating System

5. High Performance Welding Machine

6. Cross Wire Auto Feeding System

7. Mesh Shear

8. Mesh Stacker

9. Mesh Conveying System

Features of Coil Wire Mesh Making Line:

1. Longitudinal Wire Pay-off System

Longitudinal wire pay-off system(Heavy type) has very large storage capacity of material.

Longitudinal wire can be fed automatically and continuously with high efficiency.

2. Pulling System

High-power inverter motor drive to ensure the continuous feeding, with a separate compression system to ensure that the reinforced will not slip.

Powerful variable-frequency motors ensure feeding continuous and separate compression system prevents the line wire from slip.

3. Welding system with exclusive CABR/M-design: Every upper electrode can be activated individually. Space of mesh can be changed without changing any spare parts in order to keep highest production efficiency and best welding quality. With different welding programs, the machine can process both hot rolled and cold rolled bars very well.

Every transformer has eight welding parameters in order to ensure the welding quality. This technology is original created. The welding parameters can be adjusted individually and set from the HMI. All spots can be welded selectively.

The welding pressure builds up by means of pneumatic cylinders,every electrode is drived by one indiviual cylinder,and the pressure a can be adjusted by computer. Special material and design of the copper electrodes increase its service life, also reduce the use cost of the machine.

The coil wire mesh making line has reliable circulating-water cooling system.

4. The coil wire mesh making line is controlled by computer. Parameters can be set in form of graphs and preview of the mesh can be seen from the display. PCC control system and th touch-screen supplies us a graphic and friendly interface. That means ’What You See Is What You Get’.

The device has a self-diagnostic system to facilitate equipment maintenance. Safety protection system can prevent machine from damage of misuse. Remote communication is available by help of the various PCC interface.

Key parts of the machine (including motors, pneumatic elements and most of the electrical components) are from European or Japanese top suppliers. The control cabinet is made according to the European technical standard. It’s safe, reliable, strong, dustproof and waterproof.

5. The cross wire feeding device is driven by cylinders which are controlled by computer. This device can store 1.5 tons’ cross wire in maximum and it can sequence and feed the cross wire automatically and very fast. Precise and easy change of crosswire feeding tracks' spaces by mechanical synchro adjustment device. Movable cross wire feeding device makes maintenance easier.

6. Mesh pulling system is driven by servo motor and controlled by computer. Different cross wire space is available in one sheet.

7. Longitudinal wire auto feeding system is used to feed the longitudinal wires fully automatically to the welding points. Longitudinal wire auto feeding system is driven by servo motor. It can feed the line wires to the electrodes according to the instruction of the computer. There is no stop between two sheets,this improve the production efficiency very obviously. 

8. Longitudinal Wire Straightening and Compensating System

There are two longitudinal wire straightening system, one is horizontal and the other is vertical. With the special synchronous device we can change the diameter of the line wires which are from spools easy and fast.

The individually adjustable straightening blocks cover a large wire diameter range for better mesh quality. The synchro adjusting pole could adjust the space of all the wheels at the same time in order to save time.

Controlled by the proximity switch, the storage rack feed the longitudinal wire automatically. The material limit switch will give out an alarm if it’s lack of wire. This keeps the machine work continuously.

9. Mesh Stacker 

The sheets are pull out and stacked automatically. Motorized transport system is designed for exact positioning of the sheets. It’s easy to bale and transport the mesh, and easy to adjust for varying mesh configurations. Equiped with motorized roller conveyor.

10. Mesh Turn Over System

Mesh pros and cons of cross-stacked to reduce the stacking space, and reduce transportation costs. Flip and lift are driven by the servo motor.

11. Mesh Conveying System

The mesh conveying system is driven by motor. It can transmit stacked mesh neatly, reduce labor intensity, save lifting time, and lead to high efficiency.

Technical Parameters of Coil Wire Mesh Making Line:

Applications of Coil Wire Mesh Making Line:

Airport runways, roads, tunnels, Bridges, concrete pipelines, dam foundations, wharfs, warehouses, and sewage treatment ponds are used for construction, protection, industry, agriculture, feeding, transportation and other work.

Photos of Coil Wire Mesh Making Line: